Introduction
Flexibility for any Application
The AGIE CHARMILLES FORM F series is a scalable Die-Sinking EDM platform designed for manufacturers whose requirements may evolve over time. Combining higher precision with the flexibility to unlock additional performance, it adapts to changing production needs without requiring a change of machine. The FORM F delivers the right balance of productivity and flexibility, ensuring a future-ready foundation.
Highlights
Features
Expand the machine’s capabilities as production requirements evolve. Dedicated Performance, Advanced Materials, Tooling and Precision Technology packages allow manufacturers to add machining power, surface quality and application technologies without changing the machine.
The proven ISPG generator precisely controls spark energy to deliver stable erosion, repeatable cavity quality and reliable results. The standard 40 A configuration can be expanded to 80 A for higher machining performance.
iGap intelligently controls the lateral spark gap to deploy more power with greater control, improving erosion speed while reducing electrode wear and parting-line edge effects.
Integrated database covering a wide range of cavity geometries and materials, with optimized erosion parameters to ensure reliable results and consistent machining across multiple industries.
Graphite for fast roughing, copper for fine finishing. The TECFORM expert system automatically generates the right erosion parameters for stable machining and consistent results in the easiest way.
A four-position linear tool changer, an 18-position rotary tool changer or a left-side automation interface. These options extend unattended machining time and allow the FORM F to adapt to different production environments.
The Econowatt feature reduces energy consumption during idle periods while automatically preparing the machine ahead of production to ensure stable machining conditions from the start.
The embedded macro system contains advanced features to streamline repetitive operations through customizable routines. The User-defined buttons on the LCD remote control provide the machine users with direct access to their function.
High-resolution glass scales and encoder motors provide accurate axis feedback, supporting precise positioning and repeatable machining results across demanding production applications.
Combines an intuitive interface with guided workflows, integrated measurement cycles and flexible programming functions. It simplifies everyday operation, reduces setup effort and helps operators achieve dependable results.
Automation Solutions
AGIE CHARMILLES die-sinking and wire-cutting EDM machines are designed for seamless integration with SYSTEM 3R automation — enabling unattended operation and maximum productivity.
- Palletized Handling WorkPal 1 and WorkPartner 1+ automate pallet and workpiece changes on die-sinking and wire-cutting EDM machines.
- Scalable Robot AutomationThe Transformer T3-100 to T3-600 and Transformer 6-Axis Robot scale from entry-level automation to fully robotic EDM cells.
- Hybrid Automation SYSTEM 3R Hybrid Automation combines palletized and parts handling for fully automatic workpiece changeovers.
- Lights-Out Manufacturing Autonomous Mobile Robots (AMRs) enable fully unmanned EDM production around the clock.
Specifications
Main specifications
- Machine dimensions *
- 1900 x 1690 x 2580 mm
- Total weight (without dielectric)
- 2070 kg
- Travel X, Y, Z
- 350 x 250 x 300 mm
- Min./Max. distance between table and chuck
- 150 - 450 mm
- Capacity
- 410 l
- * Width x depth x height
Workpiece and electrode
- Max. workpiece dimensions *
- 700 x 460 x 275 mm
- Max. workpiece weight
- 500 kg
- Max. electrode weight
- 10 kg
- Bath level
- 0 - 325 mm
- Best surface finish RA
- 0.4 μm (0.10 μm optional)
Images
Form eCAM
FORM eCAM
Program, optimize, and export die-sinking EDM jobs automatically.
From installation to daily production, AGIE CHARMILLES Customer Care keeps your machines running — with genuine spare parts, expert repairs, maintenance contracts, and operator training, all from a single point of contact.