AGIE CHARMILLES

FORM S350

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Smallest Details

The AGIE CHARMILLES FORM S series is a high-precision Die-Sinking EDM solution developed for manufacturers producing increasingly complex, miniaturized, and quality-critical components. Combining advanced EDM technologies with exceptional process stability, it enables the accurate reproduction of the finest geometries, sharpest details, and most demanding surface requirements. The FORM S empowers mold makers and precision manufacturers to confidently meet the challenges of miniaturization while maintaining productivity, consistency, and process reliability.

die-sinking EDM

Highlights

Smallest Features

The dedicated micro spark control board generates ultra-fine sparks, to reproduce the smallest electrode features, achieving micro corner radii and sharp edges without burrs.

Surface Perfection

Perfection and consistency of surface quality are guaranteed, including on the smallest surfaces with intricate details. Thanks to the embedded micromachining generator, excellent precision in surface roughness and a mirror-like polish are achieved, even when subsequent processing is not feasible.

Specialized Applications

Advanced micro-machining technologies, such as micro-connectors that fully utilize generator capabilities and TECFORM algorithmic intelligence, allow for reduced electrode consumption and faster machining, all while maintaining exceptional accuracy. The result is higher throughput and lower operating costs for demanding, high-value parts.

Superior Precision

Advanced thermal stabilization continuously controls machine conditions to maintain micron-level precision throughout the machining process. The result is exceptional repeatability and geometrical consistency, regardless of environmental variations.

Features

Preserving sharp edges and maintaining perfect geometry accuracy, eliminating manual polishing and the risk of operator-induced variations for copper to steel material.

Leveraging advanced connector technologies and TECFORM algorithmic intelligence, the machine maximizes productivity while minimizing electrode wear—without compromising accuracy, both for copper or graphite electrode to steel part.

Actively stabilizes machine conditions to deliver outstanding repeatability and precise geometry, independent of environmental influences.

Powered by a dedicated micro-machining generator, the machine delivers ultra-fine, precisely controlled sparks for exceptional accuracy, superior shape fidelity, and outstanding surface quality even on the smallest parts.

The adjunction of the embedded generator module grants the possibility to deliver finer surface finish for carbide materials using copper electrodes, providing smoother and homogeneous surface finish.

This optional module allows reliable setup of coated workpieces, providing greater flexibility and accuracy where traditional electrical probing reaches its limits.

Automation Solutions

AGIE CHARMILLES die-sinking and wire-cutting EDM machines are designed for seamless integration with SYSTEM 3R automation — enabling unattended operation and maximum productivity.

Learn More About Automation

Specifications

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Main specifications

Machine dimensions *
1900 x 1690 x 2600 mm
Total weight (without dielectric)
2400 kg
Travel X, Y, Z
350 x 250 x 300 mm
Min./Max. distance between table and chuck
150 - 450 mm
Min. surface finish RA
0.05 μm

Workpiece and electrode

Max. workpiece dimensions *
760 x 460 x 275 mm
Max. workpiece weight
500 kg
Max. electrode weight
50 kg
Bath level (programmable)
0 - 325 mm
* Width x depth x height

Form eCAM

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Software

FORM eCAM

Program, optimize, and export die-sinking EDM jobs automatically.

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Images

Customer Care

From installation to daily production, AGIE CHARMILLES Customer Care keeps your machines running — with genuine spare parts, expert repairs, maintenance contracts, and operator training, all from a single point of contact.

Contact Support