FORM S

350

agie-charmilles-FORM S 350_Side_v3

Introduction

Smallest Details

The AGIE CHARMILLES FORM S series is a high-precision Die-Sinking EDM solution developed for manufacturers producing increasingly complex, miniaturized, and quality-critical components. Combining advanced EDM technologies with exceptional process stability, it enables the accurate reproduction of the finest geometries, sharpest details, and most demanding surface requirements. The FORM S empowers mold makers and precision manufacturers to confidently meet the challenges of miniaturization while maintaining productivity, consistency, and process reliability.

die-sinking EDM

Highlights

Smallest Features

The dedicated micro spark control board generates ultra-fine sparks, to reproduce the smallest electrode features, achieving micro corner radii and sharp edges without burrs.

Surface Perfection

Perfection and consistency of surface quality are guaranteed, including on the smallest surfaces with intricate details. Thanks to the embedded micromachining generator, excellent precision in surface roughness and a mirror-like polish are achieved, even when subsequent processing is not feasible.

Specialized Applications

Advanced micro-machining technologies, such as micro-connectors that fully utilize generator capabilities and TECFORM algorithmic intelligence, allow for reduced electrode consumption and faster machining, all while maintaining exceptional accuracy. The result is higher throughput and lower operating costs for demanding, high-value parts.

Superior Precision

Advanced thermal stabilization continuously controls machine conditions to maintain micron-level precision throughout the machining process. The result is exceptional repeatability and geometrical consistency, regardless of environmental variations.

Features

Preserving sharp edges and maintaining perfect geometry accuracy, eliminating manual polishing and the risk of operator-induced variations for copper to steel material.

Automation Solutions

AGIE CHARMILLES die-sinking and wire-cutting EDM machines are designed for seamless integration with SYSTEM 3R automation — enabling unattended operation and maximum productivity.

Learn More About Automation

Specifications

Einheiten

Main specifications

Machine dimensions *
1900 x 1690 x 2600 mm
Total weight (without dielectric)
2400 kg
Travel X, Y, Z
350 x 250 x 300 mm
Min./Max. distance between table and chuck
150 - 450 mm
Min. surface finish RA
0.05 μm

Workpiece and electrode

Max. workpiece dimensions *
760 x 460 x 275 mm
Max. workpiece weight
500 kg
Max. electrode weight
50 kg
Bath level (programmable)
0 - 325 mm
* Width x depth x height

Form eCAM

Software

FORM eCAM

Program, optimize, and export die-sinking EDM jobs automatically.

agie-charmilles-form-e-cam-screenshot

Images

Customer Care

From installation to daily production, AGIE CHARMILLES Customer Care keeps your machines running — with genuine spare parts, expert repairs, maintenance contracts, and operator training, all from a single point of contact.