AGIE CHARMILLES

CUT S 400 Dedicated 

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The Solution for Fir-tree

The AGIE CHARMILLES CUT S 400 D represents a leap forward in precision manufacturing for the aerospace and energy sectors. With its cutting-edge technology, it meets the growing market demand for larger turbine discs. 

This solution is ready for process automation and offers a full set of advanced functions, such as a probing system and next-generation collision protection, designed to assist users during work preparation. Its optimized machine design also reduces maintenance effort, ensuring easy access, fast servicing, and maximum machine availability. Integrated innovations such as the IPG (Intelligent Power Generator), 3D-printed heads, eTracking, and Spark Track technologies make this machine the most revolutionary wire-cutting EDM solution.

Wire-Cutting EDM

Highlights

Engineered for Turbine Disc Manufacturing

Developed specifically for a wide range of turbine disc geometries and sizes, the machine integrates dedicated kinematics and a Renishaw probing system for precise alignment of turbine discs, ensuring consistent results across demanding fir-tree profiles.

Process Control with Full Traceability

With integrated eTracking software and Spark Track technology, the system enables real-time monitoring, process traceability, and compliance with aerospace standards such as NADCAP.

Reliable Performance in Critical Materials

The machine delivers stable, consistent results in demanding materials by combining optimized technologies with precise process control to ensure high accuracy, superior surface quality, and preserved part integrity. The result is reliable machining performance, even in complex applications and specialized material environments.

Automation-Ready, Built for Production

The machine integrates easily into automated setups, enabling reliable, unattended turbine disc machining. Its advanced automation supports robotic and pallet systems for continuous, high-productivity operation with minimal operator input. The accessible design also simplifies maintenance, reducing downtime and maximizing availability.

Features

The Tetrax architecture delivers maximum flexibility for taper machining, using independent X/Y/U/V/Z movement to handle demanding angled cuts with confidence.

Specifications

Einheiten

CUT S 400 Dedicated

Dimensions of complete equipment *
4024 x 2308 x 2465 mm
Travel X, Y, Z
400 x 315 x 256 mm
Travel U, V
U: 500 mm, V: 350 mm
Min. surface roughness RA
Steel: 0.08 µm
Max. taper angle / height
± 30°/250 mm
Max. workpiece dimensions
Ø 680 mm
Max. workpiece weight
300 kg (piece + equipment)
Wire diameters
Ø 0.15 - 0.30 mm
Max. wire spool weight
Up to 45 kg
* Width x depth x height

Images

Customer Care

From installation to daily production, AGIE CHARMILLES Customer Care keeps your machines running — with genuine spare parts, expert repairs, maintenance contracts, and operator training, all from a single point of contact.

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