Name: CUT S 400 Dedicated
Brand: AGIE CHARMILLES

The Solution for Fir-tree

The AGIE CHARMILLES CUT S 400 D represents a leap forward in precision manufacturing for the aerospace and energy sectors. With its cutting-edge technology, it meets the growing market demand for larger turbine discs.

This solution is ready for process automation and offers a full set of advanced functions, such as a probing system and next-generation collision protection, designed to assist users during work preparation. Its optimized machine design also reduces maintenance effort, ensuring easy access, fast servicing, and maximum machine availability. Integrated innovations such as the IPG (Intelligent Power Generator), 3D-printed heads, eTracking, and Spark Track technologies make this machine the most revolutionary wire-cutting EDM solution.

Wire-Cutting EDM

Highlights

Engineered for Turbine Disc Manufacturing

Developed specifically for a wide range of turbine disc geometries and sizes, the machine integrates dedicated kinematics and a Renishaw probing system for precise alignment of turbine discs, ensuring consistent results across demanding fir-tree profiles.

Process Control with Full Traceability

With integrated eTracking software and Spark Track technology, the system enables real-time monitoring, process traceability, and compliance with aerospace standards such as NADCAP.

Reliable Performance in Critical Materials

The machine delivers stable, consistent results in demanding materials by combining optimized technologies with precise process control to ensure high accuracy, superior surface quality, and preserved part integrity. The result is reliable machining performance, even in complex applications and specialized material environments.

Automation-Ready, Built for Production

The machine integrates easily into automated setups, enabling reliable, unattended turbine disc machining. Its advanced automation supports robotic and pallet systems for continuous, high-productivity operation with minimal operator input. The accessible design also simplifies maintenance, reducing downtime and maximizing availability.

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Features

The optional feature eTracking is a comprehensive software solution that monitors real-time machine status, job progress, consumables and machining traceability, enabling actions such as email notifications or machine suspension. With locally stored data, extracting information for dedicated reports is effortless. eTracking ensures NADCAP compliance, saving time and cost on production inspections.

Smart wire stores wire data, monitors usage and supports correct wire selection, reducing handling errors and improving process reliability.

The patented ultra-precise anti-collision system uses sensor-based protection algorithms to avoid crash downtime and protect high-value production.

The Tetrax architecture delivers maximum flexibility for taper machining, using independent X/Y/U/V/Z movement to handle demanding angled cuts with confidence.

Advanced thermal precision management stabilizes machine behavior over time, reducing drift and helping maintain consistent accuracy even during long machining cycles.

The intelligent digital power generator automatically optimizes speed and quality, delivering high cutting performance with flexibility across a wide range of applications.

Spark Track monitors the EDM process to increase reliability, helping control spark behavior and flushing conditions for stable cutting performance.

The UNIQUA HMI makes wire EDM easy to operate with an intuitive user interface for programming, setup and daily machine control.

Specifications

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