Die-Sinking EDM

Die-sinking EDM is a key technology for machining of complex cavities, fine details and high-precision shapes where accuracy, surface quality and repeatability must be achieved in difficult to machine conductive materials.

Our Solutions 

For AGIE CHARMILLES Die-Sinking EDM machines, repeatable performance is the baseline, the true advantage is the built-in expertise to become a trusted partner to the machine operator.

Our Die-Sinking EDM Solutions — PORTFOLIO and BEYOND — are designed for manufacturers who need stable cavity quality, predictable surface finishes and reliable performance across any production environment. Whether for efficient machining of simple cavities, full-performance production, or ultra-fine detail machining and extreme positioning accuracy for complex multi-cavity moulds, our solutions help customers choose the right level of capability for each application.

Our Solutions feature robust mechanical architecture, intelligent generator technology, easy accessibility and advanced process control with a large application technology database.

From injection moulds and die-casting tools to aerospace, medical, electronics and micro-manufacturing parts, our machines deliver far more than a perfect cavity: they ensure expert results independent of the machine operator's skill level. Operators can run longer, unattended machining shifts with absolute confidence to achieve the exact same result with every machine, every time.

PORTFOLIO

With the FORM E, FORM F, and FORM P Machine Series, AGIE CHARMILLES delivers the PORTFOLIO Solution, a continuum designed around the evolving realities of mold and parts manufacturing: efficient daily production, scalable capabilities for a wide range of applications and high productivity machining.

Anchored by a common technological DNA and the Intelligent Speed Power Generator (ISPG), PORTFOLIO Solution provides seamless continuity and flexibility to upgrade performance, empowering operators with the fastest path to production, enabling advanced unattended runs and reducing overall cost per part.

The PORTFOLIO Solution

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Machine Series

Die-Sinking EDM

FORM E 350 / 450 / 600

Everyday Productivity

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Die-Sinking EDM

FORM F 350 / 450 / 600

Flexibility for any Application

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Die-Sinking EDM

FORM P 350 / 600 / 900

Premium Productivity

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BEYOND

With the FORM S and FORM X Machine Series, AGIE CHARMILLES moves into a higher level of die-sinking capability with the BEYOND Solution,  engineered for customers whose applications demand ultra-fine details and extreme positioning accuracy.

These Machine Series are designed for the most demanding cavities requiring micro-features, sharp edges and tiny inner-radii, as well as support thermal stability at micro scale even for long machining cycles. Full digital process traceability and advanced automation integration capabilities make the machines available in the BEYOND Solution the ideal choice for applications ranging from micro-electronics, med-tech to aerospace.  

FORM S and FORM X are built on advanced mechanical architecture, equipped with micro machining generator module and specific application technology database, producing unmatched surface quality and precision. 

Operators are empowered to achieve predictable results and protect high-value workpieces where performance beyond premium is a must.

The BEYOND Solution

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Machine Series

Die-Sinking EDM

FORM S 350

Smallest Details

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Die-Sinking EDM

FORM X 400 / 600

Extreme Accuracy

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DIE-SINKING EDM

Technology Innovation

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ISPG Generator

Precisely controls each spark to deliver stable die-sinking performance, repeatable cavity quality and efficient power use.

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iGap

Intelligently controls the spark gap to improve machining productivity, reduce electrode wear and support consistent cavity results.

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TecFORM

Embeds AGIE CHARMILLES process expertise into the machine to help operators achieve consistent surface finish, precision and productivity.

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FORM eCAM

A virtual expert to automate die-sinking preparation by turning electrode and job data into reliable machining strategies at the push of a button.